Project solutions
Factory / manufacturing plant
Factories need floors that take forklifts, machines that sit level on their bases, and protection where chemicals are used. Downtime is expensive, so cure times matter as much as the products.
Solutions in build order
What this project needs, step by step
Foundations, footings and plinth
Protect footings, column stubs and plinth beams against groundwater and aggressive soil, and stop damp rising into the walls above. This is done during construction, before backfilling.
Machine foundations & equipment bedding
Generators, compressors, presses, pumps and turbines need a foundation that carries vibration and impact without loosening. The usual build-up is engineered concrete, anchored or grouted holding-down bolts, and a high-strength non-shrink bedding grout.
Base plate & bearing grouting
Steel columns, bridge bearings and equipment sit on a layer of non-shrink grout that carries the load into the foundation. Choose the grout by gap depth, mix it with only the specified water, and pour it continuously from one side.
Chemical anchors, rebar & dowels
Chemical anchors fix bolts, threaded rods and new reinforcement bars into existing concrete or masonry for extensions, railings, machines and services. Load capacity depends on the design, hole cleaning and base material, so safety-critical work needs an engineer.
Warehouse floor hardeners (dry-shake)
New warehouse and factory slabs get a hard, dust-free wearing surface when a dry-shake hardener is trowelled into the fresh concrete and cured straight away. Existing dusty slabs can be densified with a liquid hardener.
Epoxy industrial floors
Epoxy floors give factories, warehouses, workshops and labs a seamless, dust-free and easy-to-clean surface. Success depends on a strong, dry slab, mechanical preparation and a trained applicator.
Polyurethane & elastic floors
Polyurethane floors are tougher and more flexible than epoxy, can bridge fine cracks and, with the right seal coat, resist UV. Use them on crack-prone slabs, for comfortable decorative interiors, on balconies, and as PU-cement screeds where heavy wear and heat occur.
Floor joints in car parks, warehouses and roads
Saw-cut, expansion and connection joints in floors that carry people, cars, forklifts or trucks. The sealant must take both traffic and movement, and the joint must be sized for it.
Chemical-resistant protection (tanks, bunds, sewage)
Linings and coatings that protect concrete and steel from acids, sewage gases, fuels and industrial chemicals in treatment plants, chemical tanks, bunds and manholes. The coating is chosen for the actual chemicals, concentrations and temperatures, on a strong, prepared substrate.
Exposed roof waterproofing
A liquid-applied membrane that stays open to sun and rain on a flat or sloped concrete roof (chhat). Use it on a new roof once the slab is 28 days old, or to refurbish a leaking roof before the monsoon.
Spalling concrete (chhajja, balcony, beam, column)
Concrete that cracks, bulges and falls away, usually with rusty steel behind it, on chhajjas, balcony slabs, beams, columns and tank slabs. This guide follows the EN 1504 sequence: remove, protect the steel, rebuild, seal and protect.
Fire-rated joints
Joints in fire-rated walls and floors, such as stair and lift shafts, compartment walls and plant rooms, must hold back fire and smoke for the rated time. The rating comes from a tested configuration, not from the sealant alone.