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Project solutions

Parking structure

Car parks face tyre wear, oil, water and moving joints, and the steel in their slabs is at risk of rust. A deck coating, sound joints and early repairs keep the structure working.

Multi-storey car park with ramps and open decks, with the coating on the exposed top deck highlighted in orange

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Solutions in build order

What this project needs, step by step

Basement wall and base slab of waterproofed concrete holding back ground water, with a waterstop in the wall-slab joint Waterproof (watertight) concrete For basements, water tanks, pools and sewage works, make the concrete itself resist water with a low water–cement ratio, an integral waterproofing admixture and sealed construction joints. This is for new pours; it cannot fix a structure that already leaks. 7 steps Basement section with a membrane on the outside face of the wall and under the floor slab, facing the groundwater. Basement waterproofing from outside (positive side) For new basements, or where the soil can be dug away, stop water on the face that the soil and groundwater press against. Build watertight concrete, seal every joint, coat or sheet the outside face, then backfill carefully. 7 steps Car park deck section with a coated, sloped surface draining to a gully, a sealed joint, rain and a car tyre. Car-park decks & ramps Car-park decks face tyre wear, oil, water and, on the open top deck, sun and monsoon rain. A crack-bridging resin system with a UV-resistant seal coat and sealed joints protects the slab and the floors below. 7 steps Floor joint with steel edge angles and orange sealant over a foam rod, and a heavy wheel rolling towards it Floor joints in car parks, warehouses and roads Saw-cut, expansion and connection joints in floors that carry people, cars, forklifts or trucks. The sealant must take both traffic and movement, and the joint must be sized for it. 6 steps Two concrete slabs on columns with a gap between them sealed with orange sealant over a round foam rod Building expansion and movement joints The gaps between building blocks, slabs, walls and roofs that let the structure expand, shrink and settle. They need a sealant or tape matched to the movement, a correctly sized joint and a backer rod, or water gets in and edges break. 7 steps Concrete beam with a square cut-out repair: cleaned steel bars coated, and repair mortar being trowelled in flush. Spalling concrete (chhajja, balcony, beam, column) Concrete that cracks, bulges and falls away, usually with rusty steel behind it, on chhajjas, balcony slabs, beams, columns and tank slabs. This guide follows the EN 1504 sequence: remove, protect the steel, rebuild, seal and protect. 7 steps Concrete section with steel bars: one zone rebuilt with repair mortar, the rest treated with inhibitor and a rolled-on coat. Rusting reinforcement (rebar corrosion) Steel bars inside concrete rust when carbonation or chlorides reach them; the rust swells and cracks the cover. This guide covers finding corrosion early, treating exposed steel, and slowing corrosion in concrete that has not spalled yet. 7 steps Concrete building facade half coated with a protective coating by a roller on a pole, with rain beading off. Protective coatings & water repellents for concrete Coatings and impregnations that keep water, chlorides and carbon dioxide out of concrete facades, bridges, car parks and repaired structures. Choose a clear impregnation, an anti-carbonation coating or a crack-bridging coating to suit the exposure. 8 steps Existing concrete with resin-filled drilled holes holding new steel bars and a threaded rod fixing a steel plate. Chemical anchors, rebar & dowels Chemical anchors fix bolts, threaded rods and new reinforcement bars into existing concrete or masonry for extensions, railings, machines and services. Load capacity depends on the design, hole cleaning and base material, so safety-critical work needs an engineer. 7 steps