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Floors, joints, grouting and chemical protection for plants that have to keep running.

  • 72 step-by-step solutions
  • 22 project types
  • 12 building stages

Showing for: Industrial / plant owner Clear ✕

For the industrial / plant owner

  • A floor chosen by duty: traffic, chemicals, heat, hygiene or ESD
  • Shutdown time and cure time before traffic
  • Chemical-resistant linings for bunds, tanks and drains
  • Grouting under machines and anchoring of equipment
  • A site visit before the proposal
Fresh concrete slab with hardener powder scattered and power-trowelled into a hard top skin, and a sealed saw-cut joint. Warehouse floor hardeners (dry-shake) 7 steps Floor section: concrete slab, primer, thick epoxy layer and a top coat being rolled on, with a sealed floor joint. Epoxy industrial floors 7 steps Floor section: flexible polyurethane floor over primer, coved up the wall and bridging a hairline crack in the slab. Polyurethane & elastic floors 7 steps Food plant floor section: thick seamless screed coved up the wall, anchored at a drain channel, with steam and water. Food, beverage & chemical floors 7 steps Floor joint with steel edge angles and orange sealant over a foam rod, and a heavy wheel rolling towards it Floor joints in car parks, warehouses and roads 6 steps Concrete sump in the ground with a continuous protective lining inside, holding liquid fed by a dripping pipe. Chemical-resistant protection (tanks, bunds, sewage) 7 steps

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Concrete floor worn by forklift wheels: the surface skin is gone along the tracks, exposing stones and raising dust. Dusty or worn floors Factory and warehouse floors that dust or wear 5 products Joint between two panels moving apart: the sealant has torn away from one side and rain gets in through the gap. Leaking or open joints Expansion joints, gaps around windows and façades 5 products Vibrating machine on a base plate held up only by shims and bolts, with an empty gap above the concrete foundation. Grouting gaps under plates & machines Base plates, machine foundations 3 products Threaded anchor rod set in resin in a drilled hole, holding a steel plate under an upward pull, breakout cone dashed. Anchoring & fixing Rebar, bolts and base plates into concrete 4 products Concrete beam with spalled cover exposing rusted steel bars, cracks along the bar line, honeycombing and broken pieces below. Damaged or spalling concrete Broken edges, honeycombing, exposed steel 12 products Section through a wall with damp soil behind it: water seeps in and rises in the wall, leaving a tide mark and flaking paint. Water leakage & seepage Damp walls, seelan, leaking basements, tanks or bathrooms 14 products Slump test: a stiff mix holds the cone shape; after adding an admixture the mix flows out flat, measured against a rule. Better concrete mix (admixtures) Workability, strength, pumping, ready-mix 29 products Concrete beam bending under heavy load, with vertical cracks underneath at mid-span and diagonal cracks near the supports. Strengthening concrete Higher loads, structural strengthening (engineer advice needed) 11 products Roof slab section: rainwater ponds on a torn waterproofing layer, runs through a crack and drips from the ceiling below. Roof leakage Chhat leakage, wet ceilings after rain 6 products Damaged pocket in a concrete slab being filled with repair mortar, with a stopwatch for fast setting and a snowflake for cold. Fast-setting concrete & repairs Quick turnaround, cold weather 4 products Basement below the water table: water pressure grows with depth and pushes in through a wall crack and the wall-floor joint. Ground water coming in Basements and foundations below the water table 4 products Floor tiles on adhesive dabs: two tiles have lifted into a tent over a hollow gap, found by tapping for a hollow sound. Tiles coming loose Hollow-sounding or cracked tiles, failed tile bond 4 products Wall with a window: diagonal cracks run from the window corners, plus a vertical crack and a crack monitor fixed across one. Cracks in concrete Cracks in slabs, beams or walls 2 products
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Pictures: MCT technical illustrations (schematic, not to scale). Solutions are drafts pending technical sign-off.