SikaEmaco® S 488 | MCT CHEMICALS | MASTER BUILDER SOLUTIONS

SikaEmaco® S 488 is a single-component, high-strength, high-modulus, shrinkage-compensated structural repair mortar that complies with EN 1504-3, class R4. When mixed with water, it forms a thixotropic mortar that is easily applied using a trowel or spray method.

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USES
SikaEmaco® S 488 is designed for the structural repair of concrete elements, including:

  • Columns, piers, and cross beams of bridges
  • Cooling towers, chimneys, and industrial structures
  • Water treatment plants and sewer facilities, prior to coating
  • Tunnels, pipes, outfalls, and other below-ground constructions
  • Marine structures

CHARACTERISTICS / ADVANTAGES

  • Easy to use; simply mix with water
  • Thixotropic consistency allows for application without the need for a bonding primer
  • Excellent workability for both trowel and spray applications
  • Suitable for application on horizontal, vertical, and overhead surfaces, both indoors and outdoors
  • Shrinkage-compensated to reduce the risk of cracking under dynamic loads in both fresh and hardened states
  • High resistance to carbonation
  • Excellent freeze/thaw and de-icing salt resistance

PRODUCT INFORMATION

  • Packaging: Available in 25 kg paper bags, with larger packaging available upon request from local Sika distributors
  • Shelf Life: 6 months when stored under recommended conditions
  • Storage: Store in a cool, dry place, away from direct sunlight, on pallets, and protected from rain
  • Appearance/Colour: Grey powder
  • Maximum Grain Size: 2 mm
  • Soluble Chloride Ion Content: ≤ 0.05% (EN 1015-17)

TECHNICAL INFORMATION

  • Compressive Strength:
    • 1 day (at 21±2 °C): ≥ 17 MPa
    • 7 days (at 21±2 °C): ≥ 30 MPa
    • 28 days (at 21±2 °C): ≥ 50 MPa
  • Modulus of Elasticity in Compression: ≥ 25,000 N/mm² (EN 13412)
  • Tensile Strength in Flexure:
    • 28 days (at 21±2 °C): ≥ 7 N/mm² (EN 196-1)
  • Pull-Out Resistance:
    • Adhesion to Concrete after 28 days: ≥ 2.0 MPa (EN 1542)
  • Capillary Absorption: ≤ 0.5 kg·m-²·h⁻⁰.⁵ (EN 13057)
  • Freeze-Thaw and De-Icing Salt Resistance:
    • Adhesion to Concrete after 50 Freeze-Thaw Cycles with Salt: ≥ 2.0 MPa (EN 13687-1)
  • Carbonation Resistance: dk ≤ Reference Concrete (EN 13295)
  • Reaction to Fire: Class A1 (EN 13501-1)

APPLICATION INFORMATION

  • Fresh Mortar Density: Approx. 2.0 to 2.1 g/cm³
  • Consumption: Approx. 1,850 kg of powder needed for 1 m³ of fresh mortar. A 25 kg bag yields approximately 13 to 13.5 l of mortar
  • Layer Thickness: 6 to 40 mm per layer
  • Product Temperature: +5 to +30 °C
  • Ambient Air Temperature: +5 to +35 °C
  • Mixing Ratio: 3.5 to 4.0 l of water per 25 kg bag
  • Substrate Temperature: +5 to +35 °C
  • Pot Life: Approx. 45 to 60 minutes (at 21±2°C and 60±10% relative humidity). Pot life is shortened by higher temperatures and extended by lower temperatures
  • Curing Rate: Full cure is achieved after 28 days at 21±2 °C

 

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