Master Flow 648 Epoxy Grouting System | MCT CHEMICALS | MASTER BUILDER SOLUTIONS

 

USES
MFlow 648 is ideal for a wide range of high-strength grouting and fixing applications, including but not limited to:

• Fixing of starter bars and anchor bolts
• Grouting and securing of machinery, including heavy equipment and precision machines
• Under-grouting for base plates and machine foundations, including heavy-duty machinery
• Fixing of crane rails and light rail tracks
• Bedding of structural components and precast elements
• Grouting for bridge bearings, mechanical joints, and foundation elements
• Suitable for use in tunnels, over bridges, and other infrastructure projects where durability and high impact resistance are required.

FEATURES

• High early strength: Provides fast setting and early strength development.
• Flowable consistency: Ensures easy application and good flow into tight spaces.
• Non-shrink: Maintains the grout’s integrity without shrinking over time.
• High bond strength: Excellent adhesion to steel, concrete, and other construction materials.
• Corrosion and chemical resistance: Durable in harsh environments.
• Vibration and impact resistance: Effective in applications with machinery or structures subject to constant movement or stress.
• Thermal expansion compatibility: Low coefficient of thermal expansion, reducing the risk of cracks.
• Moisture resistant: Suitable for wet and humid environments, maintaining performance in difficult conditions.

PRODUCT INFORMATION

• Composition: Epoxy resin with selected fillers and aggregates
• Packaging: Supplied in 30 kg pre-measured kits (Part A + Part B + Part C)
• Shelf Life: 12 months from the production date when stored in ideal conditions
• Storage Conditions: Store in a dry, cool, and well-ventilated area between +5°C and +30°C. Keep containers sealed and protect from moisture, direct sunlight, and excessive heat.
• Appearance and Color: Grey or as specified
• Density: Approximately 1.85 kg/l (mixed at +25°C)

TECHNICAL INFORMATION

• Compressive strength:
  • ≥ 90 N/mm² (7 days at +25°C) (ASTM C579, BS 6319)
• Flexural strength:
  • ≥ 30 N/mm² (7 days at +25°C) (ASTM C580)
• Tensile strength:
  • ≥ 12 N/mm² (7 days at +25°C) (BS 6319)
• Coefficient of thermal expansion:
  • ~4.8 x 10⁻⁵/°C (ASTM C531)
• Effective bearing area:
  • ≥ 85% (ASTM C1339)
• Working temperature range:
  • Applied at temperatures between +5°C and +40°C
• Pot life:
  • At +25°C: ~45 minutes
  • At +40°C: ~25 minutes

APPLICATION INFORMATION

• Layer Thickness:
  • Minimum grout depth: 20 mm
  • Maximum grout depth: 80 mm
• Ambient Temperature:
  • Minimum: +20°C / Maximum: +40°C
• Substrate Temperature:
  • Minimum: +15°C / Maximum: +40°C
• Substrate Moisture Content:
  • ≤ 4% for optimal adhesion and grout performance
• Dew Point: Ensure substrate temperature is at least 3°C above the dew point to avoid condensation during application.
• Application Method:
  • Use a mechanical mixer to ensure thorough blending. Add water to achieve the desired consistency and ensure a smooth, lump-free mixture. Apply immediately after mixing to ensure optimal performance.
• Curing Time: Full curing occurs within 7 days at +25°C. Low temperatures may extend curing times.

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This information provides a comprehensive overview of MFlow 648 as a high-performance epoxy grout, including its uses, features, technical details, and application guidelines.